PROCESS FLOW DIAGRAM




COMPILED BY TEAM MEMBER 2
TEAM MEMBER 3 TEAM MEMBER 4
SUPPLIER Webroy (Pty) Ltd MQC No
CUSTOMER DRAWING LEVEL
PART NAME REV No.
PART No. DATE INITIATED
    LAST REVIEW DATE
WEBROY STOCK CODE REVISION DATE 2019/08/13
MANUFACTURING LOCATION Webroy STATUS
MQC TYPE SAFETY CRITICAL
Current
Process Flow Key

Process TypeImage
PROCESS
MOVE
STORE
INSPECT


STEPCost CentrePROCESSOPERATION DESCRIPTIONCLASSPRODUCT AND PROCESS CHARACTERISTICSCONTROL METHODS 
716500 Receiving raw material by Stores Personnel Material Type DIN 17223 DIAM 2.6mm Grade BApproved supplier characteristic
790500 Transport material to inspection area Safe loading and handling of materialVisual inspection
864505 Incoming raw material inspection by QA Personnel SC Compliance to all drawing and customer specificsVisual inspection Measurement
920500 Storage of Raw Material Safe stacking in correct order and identificationVisual verification
996500 Issue raw material to Prduction Safe loading and handling during activityVisual inspection
100614 Load wire coil into swift SC Safe loading and handling during activityVisual inspection
103814 Coil and inspect spring - do first off SC As per drawing requirementsMEasurements record on BIS card
104114 Heat treatment process SC Correct oven temperatureVisual verification
105514 Move springs to spring finishing department Safe loading and handling during activityVisual inspection
10574 Hooking of springs SC To drawing requirementsVerification on in process Gauge - record on BIS card
10614 Final inspection To drawing requirementsVisual verification record on F/A Card
10624 Transport springs to stores area for packaging Safe handling of products during activityVisual verification
1065500 Packaging Process Correct quantities as per customer order placementInvoicing as per order requirements
1066505 Transport springs to customer As per order requirementsCapture info on computer Invoice - delivery note
1068505 Internal Auditing - Product and shipment audits Meet customer requirementsAudit sheet and report