PROCESS FLOW DIAGRAM




COMPILED BY TEAM MEMBER 2
TEAM MEMBER 3 TEAM MEMBER 4
SUPPLIER Webroy (Pty) Ltd MQC No
CUSTOMER DRAWING LEVEL
PART NAME REV No.
PART No. DATE INITIATED
    LAST REVIEW DATE
WEBROY STOCK CODE REVISION DATE 2021/01/15
MANUFACTURING LOCATION Webroy STATUS
MQC TYPE SAFETY CRITICAL
Current
Process Flow Key

Process TypeImage
PROCESS
MOVE
STORE
INSPECT


STEPCost CentrePROCESSOPERATION DESCRIPTIONCLASSPRODUCT AND PROCESS CHARACTERISTICSCONTROL METHODS 
1500 Receive and verify quantity and type of raw material - by stores personnel 4mm wire as per purchase orderVerification of delivery note and order placed. Any discrepancy - contact supplier and resolve
2500 Move raw material to incoming receiving area Safe handling during transport and handling activityVisual inspection
3505 Inspection of raw material by QA Personnel SC Spring black wire 4.0mm Wire Tolerance +/- 0.045mm. No score marks, no rusty wire - compare tensile strength with COA and spec - correct gradeCheck wire diam. With micrometer - visual inspection of condition of wire - COA from supplier - record on incoming inspection document.
4500 Move raw material to storage area Safe handling and loading during this activityVisual inspection during this activity. Competent Forklift driver. FIFO System to control material
5500 Issue wire to production SC Correct identification of wireMaterial buff tag, visual inspection
6500 Load wire coil onto swift at Convolute Machine Safe loading and handling during this activityVisual inspection during this activity. Competent Forklift driver
73 Form Convolute wires as per route card on Machine As per sample Record on attribute sampling record sheet
83 Bending of Convolutes To sample requirementsRecord in-process inspection on BIS Card
93 Heat treatment process SC Correct oven temperatureVisual verification
103 inspection of Convolutes As per sampleVisual verification record on F/A Card
113 Transport completed Convolutes to stores area for packaging Safe handling of products during activityVisual verification
12500 Transport parts to customer As per order requirementsCapture info on computer Invoice - delivery note