PROCESS FLOW DIAGRAM




COMPILED BY TEAM MEMBER 2
TEAM MEMBER 3 TEAM MEMBER 4
SUPPLIER Webroy (Pty) Ltd MQC No
CUSTOMER DRAWING LEVEL
PART NAME REV No.
PART No. DATE INITIATED
    LAST REVIEW DATE
WEBROY STOCK CODE REVISION DATE 2022/12/12
MANUFACTURING LOCATION Webroy STATUS
MQC TYPE SAFETY CRITICAL
Current
Process Flow Key

Process TypeImage
PROCESS
MOVE
STORE
INSPECT


STEPCost CentrePROCESSOPERATION DESCRIPTIONCLASSPRODUCT AND PROCESS CHARACTERISTICSCONTROL METHODS 
1500 Receiving and verification of raw material by stores personel Mild Black Wire 10mm mild black wire as per purchase orderVerification of delivery note and order placed . Any discrepancy
2500 Move material to receiving storage area Safe handling during transport and handling activityVisual inspection
3505 Inspection of raw material by QA Personnel SC Mild black wire 10mm Wire Tolerance +/- 0.08mm. No score marks, no rusty wire - compare tensile strength with COA and spec - correct gradeCheck wire diameter with micrometer. Visual inspection of condition of wire. COA from supplier. Record on inspection system. Rod spec from supplier
4500 Move raw material to storage area for storage Safe loading and handling during this activityVisual inspection during this activity . Competent forklift driver , FIFO system to control material
5500 Issue wire to production SC Correct identification of wireMaterial buff tag Visual inspection
6500 Load wire coil onto swift at Huron 12 machine Safe loading and handling during this activityVisual inspection during this activity. Competent Forklift driver
715 Form part on Huron Correct setting of machine Visual verification
815 Inspection of parts Correct setting of machine Products to conform to checking fixture requirmentsRecord on BIS Card and on inspection system. Checking fixture verification
915 Transport completed wire forms to stores area for packaging Safe handling of products during activityVisual verification
10500 Receipt Wire Forms into stock Correct quantity to be entered on to the stock systemVisual verification
11500 Invoice and dispatch parts to customer As per order requirementsCapture info on computer Invoice - delivery note
12505 Internal product audit All requirement stipulated on drawing and customer requirementsCompetent Q.A personnel conducting inspections