PROCESS FLOW DIAGRAM




COMPILED BY TEAM MEMBER 2
TEAM MEMBER 3 TEAM MEMBER 4
SUPPLIER Webroy (Pty) Ltd MQC No
CUSTOMER DRAWING LEVEL
PART NAME REV No.
PART No. DATE INITIATED
    LAST REVIEW DATE
WEBROY STOCK CODE REVISION DATE 2021/04/16
MANUFACTURING LOCATION Webroy STATUS
MQC TYPE SAFETY CRITICAL
Draft
Process Flow Key

Process TypeImage
PROCESS
MOVE
STORE
INSPECT


STEPCost CentrePROCESSOPERATION DESCRIPTIONCLASSPRODUCT AND PROCESS CHARACTERISTICSCONTROL METHODS 
1500 Receive and verify quantity and type of raw material - by stores personnel 10mm wire as per purchase orderVerification of delivery note and order placed. Any discrepancy - contact supplier and resolve
2500 Move raw material to incoming receiving area Safe handling during transport and handling activityVisual inspection
3505 Inspection of raw material by QA Personnel SC Mild black wire 10mm Wire Tolerance +/- 0.08mm. No score marks, no rusty wire - compare tensile strength with COA and spec - correct gradeCheck wire diam. With micrometer - visual inspection of condition of wire - COA from supplier - record on incoming inspection document.
4500 Move raw material to storage area Safe handling and loading during this activityVisual inspection during this activity. Competent Forklift driver. FIFO System to control material
5500 Issue wire to production SC Correct identification of wireMaterial buff tag, visual inspection
6500 Load wire coil onto swift at Huron 12 machine Safe loading and handling during this activityVisual inspection during this activity. Competent Forklift driver
715 Form wire As per checking fixture and drawing Record on attribute sampling record sheet
815 Inspection of Wire Forms As per checking fixture and drawingVisual verification record on attribute sampling sheet and BIS Card
915 Transport completed wire forms to stores area for packaging Safe handling of products during activityVisual verification
10500 Receipt Wire Forms into stock Correct quantity to be entered on to the stock systemVisual verification
11500 Invoice and dispatch parts to customer As per order requirementsCapture info on computer Invoice - delivery note