Webroy

PROCESS FLOW DIAGRAM

COMPILED BY		TEAM MEMBER 2
TEAM MEMBER 3		TEAM MEMBER 4
SUPPLIER	Webroy (Pty) Ltd	MQC No
CUSTOMER		DRAWING LEVEL
PART NAME		REV No.
PART No.		DATE INITIATED
		LAST REVIEW DATE
WEBROY STOCK CODE		REVISION DATE		2023/09/15
MANUFACTURING LOCATION	Webroy	STATUS
MQC TYPE			SAFETY CRITICAL
Current

Process Flow Key

Process Type	Image
PROCESS
MOVE
STORE
INSPECT

STEP	Cost Centre	OPERATION DESCRIPTION	CLASS	PRODUCT AND PROCESS CHARACTERISTICS	CONTROL METHODS
1	500	Receiving and verification of raw material by stores personel		Mild Black Wire 4.0mm mild black wire as per purchase order	Verification of delivery note and order placed . Any discrepancy
2	500	Move material to receiving storage area		Safe handling during transport and handling activity	Visual inspection
3	505	Inspection of raw material by Q.A	CC	Mild black 4mm wire , wire tolerance +/- 0.05mm , No score marks , no rusty wire , compare tensile strength with COA and spec - correct grade	Check wire diameter with micrometer. Visual inspection of condition of wire. COA from supplier. Record on incoming inspection document. Rod spec from supplier
4	500	Move raw material to storage area for storage		Safe loading and handling during this activity	Visual inspection during this activity . Competent forklift driver , FIFO system to control material
5	500	Issue wire to production		Correct identification of wire	Material buff tag Visual inspection
6	15	Form individual wires on Zukron / Huron.		Correct setting of machine Products to conform to checking fixture	Record on BIS Card and Attribute sampling sheet QD:203 Checking fixture verification
7	104	Press Brackets		Products need to conform to drawing specifications.	Visual verification
8	104	Transport brackets to Co2 weld station		Correct handling of brackets during this activity	Visual verification
9	203	Overmould wire 3	CC	No damage to product/ control packaging / correct quantity	Visual inspection
10	203	Transport over moulded wire 3 to Co2 weld station		Correct handling of parts during this activity	Visual verification
11	6	Load welding jig		Ensure all wires and brackets are seated correctly and hold down clamps are in place. Ensure no gaps in between wires or wires and brackets	Visual verification
12	6	Weld Frame	SC	First-off sample must conform to drawing requirements	Verification on checking fixture - record on BIS Card . Should the parts not fit the checking fixture , stop process and report to supervisor
13	6	Inspect welded frame	SC	Ensure the welded frame fits the final checking fixture. Ensure no loose or broken welds	Visual inspection and checking fixture.
14	505	Final inspection	SC	Frame shall conform to final checking fixture, must be flat in C/F grooves, no loose or broken welds.	Visual verification of fitment of frame and welds
15	6	Rework / Reweld Process	SC	Weld Criteria to meet the same as those defined in the "Weld Frame" process above	Inspection after rework/reweld is the same as defined in the process "Inspect Welded Frame". Goods are to be validated in the final checking fixture and remarked with orange Marker
16	6	Pack products into carboard boxes		As per packaging requirements	Description of product as per packaging requirments
17	6	Move completed boxes to stores using pallet jack		Safe loading and transporting of frames	Visual verification
18	500	Receive boxes into stores area for shipment		Correct quantities of frames	Visual inspection Approved transporter
19	500	Dispatching of frames		Safe handling of boxes during this activity	Verification of quantities as per sales order and delivery note
20	505	Lay-out inspection		All requirement stipulated on drawing and customer requirements	Competent Q.A personnel conducting inspections

Process Flow	Select Process Flow
Cost Centre
Process No
Process Name
Rank
Process Criterion
Inspection Method