Webroy

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PROCESS FLOW DIAGRAM

COMPILED BY		TEAM MEMBER 2
TEAM MEMBER 3		TEAM MEMBER 4
SUPPLIER	Webroy (Pty) Ltd	MQC No
CUSTOMER		DRAWING LEVEL
PART NAME		REV No.
PART No.		DATE INITIATED
		LAST REVIEW DATE
WEBROY STOCK CODE		REVISION DATE		2021/11/25
MANUFACTURING LOCATION	Webroy	STATUS
MQC TYPE			SAFETY CRITICAL
Current

Process Flow Key

Process Type	Image
PROCESS
MOVE
STORE
INSPECT

STEP	Cost Centre	PROCESS	OPERATION DESCRIPTION	CLASS	PRODUCT AND PROCESS CHARACTERISTICS	CONTROL METHODS
1	500		Receiving and verification of raw material by stores personel		Spring Black Wire 1.2mm wire as per purchase order	Verification of delivery note and order placed . Any discrepancy
2	500		Move material to receiving storage area		Safe handling during transport and handling activity	Visual inspection
3	505		Inspection of raw material by Q.A		Spring black 1.2mm wire , wire tolerance +/- 0.025mm , No score marks , no rusty wire , compare tensile strength with COA and spec - correct grade.	Check wire diameter with micrometer. Visual inspection of condition of wire. COA from supplier. Record on incoming inspection document. Rod spec from supplier.
4	500		Move raw material to storage area for storage		Move raw material to storage area for storage	Visual inspection during this activity . Competent forklift driver , FIFO system to control material
5	500		Issue wire to production		Correct identification of wire	Material buff tag Visual inspection
6	2		Coil and inspect rings	SC	Correct setting of rings as per drawing requirements	Record on electronic system
7	2		Transport rings to LTHT		Safe movement using a trolley to transport rings	Visual verification
8	8		LTHT		Safe loading and off-loading of rings.	Visual verification
9	8		Final inspection		Rings shall conform to customer/drawing requirements.	Record on electronic system
10	8		Transport completed rings to stores using trolley		Safe loading and transporting of rings	Visual inspection
11	500		Receive Rings into stores area		Correct quantities of rings	Visual inspection Approved transporter
12	500		Dispatching of rings		Safe handling during this activity	Verification of quantities as per sales order and delivery note
13	505		Internal product audit		As per drawing and audit requirements	Competent Q.A personnel conducting inspections