PROCESS FLOW DIAGRAM




COMPILED BY TEAM MEMBER 2
TEAM MEMBER 3 TEAM MEMBER 4
SUPPLIER Webroy (Pty) Ltd MQC No
CUSTOMER DRAWING LEVEL
PART NAME REV No.
PART No. DATE INITIATED
    LAST REVIEW DATE
WEBROY STOCK CODE REVISION DATE 2019/08/13
MANUFACTURING LOCATION Webroy STATUS
MQC TYPE SAFETY CRITICAL
Current
Process Flow Key

Process TypeImage
PROCESS
MOVE
STORE
INSPECT


STEPCost CentrePROCESSOPERATION DESCRIPTIONCLASSPRODUCT AND PROCESS CHARACTERISTICSCONTROL METHODS 
743500 Receive raw material by Stores personal Material type , DIN 17223 , diam. 2.3mm . Grade BApproved supplier characteristic
827500 Move material to inspection area Safe loading and handling of materialVisual Inspection
891505 Incoming raw material inspection by QA personal SC Compliance to all drawing and customer specificsVisual inspection measurement
953500 Store material as per FIFO System Safe stacking in correct order and identificationVisual verification
968500 Issue and move material to production (Hyster) Safe loading and handling during this activityVisual inspection
101914 Load wire coil onto swift SC Safe loading and handling during this activityVisual inspection
102914 Coil and inspect springs do First-off inspection SC As per drawing requirementsMeasurements record on setters inspection instruction sheet QD:142
104914 Heat treatment process SC Correct oven temperature correct timingVisual verification
105314 Move springs to spring handwork department Safe loading and handling during activityVisual inspection
10594 Upright legs SC To drawing requirementsVerification on in process Gauge - record on BIS card
10604 Final inspection of springs To drawing requirementsVisual verification record on F/A card
10634 Transport springs to stores department for packaging Safe handling of products during activityVisual verification
1064500 Packing of springs Correct quantities as per customer order placementInvoicing as per order requirements
1067500 Transport springs to customer As per order requirementsCapture info on computer Invoice - delivery note
1069505 Internal auditing - product and process audits Meet customer requirementsDimensional report inspection sheets