MANUFACTURING QUALITY CHART



COMPILED BY TEAM MEMBER 2
TEAM MEMBER 3 TEAM MEMBER 4
SUPPLIER Webroy (Pty) Ltd MQC No
CUSTOMER REV No.
PART NAME DATE INITIATED
PART No. REVISION DATE 2024/11/20
    LAST REVIEW DATE 
WEBROY STOCK CODE STATUS
MANUFACTURING LOCATION Webroy SAFETY CRITICAL
MQC TYPE
Current
Process Flow Key

Process TypeImage
PARTS STOCK
COMPONENT PART
PROCESS OPERATION
SAMPLING INSPECTION
100% INSPECTION
TRANSPORT
Responsible
Confirmation Level Key
NameImage
OPER
T/L
SUPERVISOR
MNGR
OPER
T/L
SUPERVISOR
MNGR


PROCESS FLOWNONAMEWORK ELEMENTCHECK ITEMRANKPROCESS CRITERIONINSPECTION METHODINSPECTION PLANFREQUENCYInspection No.(s)Work InstructionsRESPCHECK SHEETCONFIRM'N LEVELREACTION PLAN 
1Receiving verification of raw materials by stores personelReceivingReceiving Check for correct quantity delivered, type, diameter, wire cod ,specification and tensile rangeVisual inspection and verification as per orderDelivery note and orderEvery batch Goods Receive book / Delivery note Should there be any discrepancies inform production planner / supplier immediately and make note on POD
2Move material to receiving storage areaTransportTransport Store material correctlyVisual InspectionAs per FIFO SystemEvery Batch Visual inspection and FIFO Board If difficulty occurs in storing raw material properly inform Stores coordinator.
3Inspection of raw material by QA personelInspection Inspection SC Correct Diam 4.5mm / 6.0mm Correct type SWB No rusty wire / no score marks, tensile -700/900, specification =ASTM /A580/A580M-08, wire tolerance =0.025Visual Inspection / MicrometerAs per incoming raw material inspection planEvery Consignment 6163
6180
 1120
 Goods Receive Note book / Buff tag and record findings on incoming receiving inspection sheet Any non-conforming raw materials shall be place on hold and isolated. Raise a SRAN and inform stores coordinator
4Move raw material to dedicated area for storageStorageStorage Safe stacking of wire coils onto racks as per allocated areas and FIFO systemVisual InspectionAs per FIFO SystemOn receiving FIFO Information board and rack identification Any difficulty experienced during this activity report to Stores Coordinator
5Issue wire to productionIssuingIssuing Correct wire to be issued as per job cardVerification as per buff tag Check diameter of wire using vernier Every coil issued to productionEvery job as per request Route Card Should the incorrect wire be issued to production stop process, correct and inform Stores Coordinator
6Form outer wire on HuronFormingForming SC Form wire as per checking fixture / drawingVisual inspection. Checking fixture First-off sample In process inspection and last offFirst off- In process inspection and last off.First off at start of production. In process 9 parts every hour to be verified in checking fixture and bundled
6253
 1158
 Record on line system Should the first off sample fail - stop process reset machine and redo first off sample - Inform Supervisor
7Inspect wire formInspectionInspection Parts shall conform to checking fixture / drawing requirementsCheck wire using checking fixture2 parts as per work instruction 2 every hour Record on-line system Any non-conformance shall be isolated. Raise NCR put a hold card and be place in quarantine store. Inform Quality Manager
8Transport wire to LTHTTransportTransport Correct handling of wire forms during this activityVisual InspectionNAEvery job as per request NA Any difficulty experienced during this activity report to supervisor
9LTHT outer wireHeat TreatmentHeat Treatment Correct temperature 300 degrees Celsius for 20 minutesVisualAs per requirementsEvery batch Record temperature on log sheet QD52 for every batch Any non-conformance shall be isolated. Raise NCR put a hold card and be placed in quarantine store. Inform Quality Manager
10Form left and right hand box wire on HuronFormingForming SC Form wire as per checking fixture / drawingVisual inspection Checking fixture2 parts as per work instruction 2 every hour Record on-line system Any non-conformance shall be isolated - raise NCR out a hold card and be placed in quarantine store. Inform Quality Manager
11LTHT left and right hand box wireHeat TreatmentHeat Treatment SC Correct temperature 300 degrees Celsius for 20 mintuesVisualAs per requirementsEvery batch Record temperature on log sheet QD52 for every batch Any non conformance shall be isolated. Raise NCR put a hold card and be placed in quarantine store. Inform Quality Manager
12Rill sanding left and right hand box wireRill SandingRill Sanding Rill sanding as per method.Visual InspectionEvery batchEvery order NA Should any difficulty or problem occur report to supervisor immediately.
13Assemble partAssemblyAssembly SC Assemble as per work instruction100% inspection on assembly jigEvery batchEvery order NA Any problems shall be reported to the supervisor
14Inspection of framesInspectionInspection SC Fits checking fixture Long legs are parallel Box wires should be flat and in lineChecking in final fixtureEntire batch1 frame every hour
Record on-line system Any difficulty experienced during this activity report to supervisor
15Pack finished frames in binsPackingPacking Correct quantity 10 seat back per bin 20 bins per palletVisualAs per WISEvery job FA Card Should the quantity be incorrect stop process, verify quantity and add or remove frames to meet quantity required
16Transport parts to storesTransportTransport Correct bins and correct quantityVisual InspectionAs per works orderEvery batch FA Card Should any difficulty occur during transportation inform supervisor
17Receipt frames to storesReceiptingReceipting Correct quantity be into the stock systemVisualEvery batchEvery order FA Card Any discrepancies shall be report to stores coordinator
18Dispatching of frmaesTransportTransport Correct loading of bins and safe handling during transport activityVisualEntire batchEvery new order Delivery Note Invoice Any difficulty experienced during this activity report to Stores Coordinator
19Layout function inspectionInspectionInspection Full DimensionAs per fixture and customer requirements1 complete frameAs per schedule Audit sheet Should the functional layout fail the production manager shall be informed immediately