Webroy

INDEX | CARS | GRID VIEW | DASHBOARD | PRODUCTION SYSTEM | QUALITY MANUAL | SUGGESTIONS |

MANUFACTURING QUALITY CHART

COMPILED BY		TEAM MEMBER 2
TEAM MEMBER 3		TEAM MEMBER 4
SUPPLIER	Webroy (Pty) Ltd	MQC No
CUSTOMER		REV No.
PART NAME		DATE INITIATED
PART No.		REVISION DATE	2024/09/26
		LAST REVIEW DATE
WEBROY STOCK CODE		STATUS
MANUFACTURING LOCATION	Webroy	SAFETY CRITICAL
MQC TYPE
Current

Process Flow Key

Process Type	Image
PARTS STOCK
COMPONENT PART
PROCESS OPERATION
SAMPLING INSPECTION
100% INSPECTION
TRANSPORT

Responsible
Confirmation Level Key

Name	Image
OPER
T/L
SUPERVISOR
MNGR
OPER
T/L
SUPERVISOR
MNGR

PROCESS FLOW	NO	NAME	WORK ELEMENT	CHECK ITEM	RANK	PROCESS CRITERION	INSPECTION METHOD	INSPECTION PLAN	FREQUENCY	Inspection No.(s)	Work Instructions	RESP	CHECK SHEET	CONFIRM'N LEVEL	REACTION PLAN
	1	Receiving raw material - Stores Personnel	Receiving	Raw material		Check for correct quantity delivered, type and diameter.	Visual inspection and verification as per order	Delivery Note and order	Every Batch		1090		Goods Receive Note Book / Delivery Note		hould there be any discrepancies inform production planner / supplier immediately and make a note on P.O.D
	2	Move material to receiving storage area	Transport	Raw material		Store material correctly	Visual Inspection	As per FIFO System	Every Batch				Visual inspection		If difficulty occurs in storing raw material properly inform Stores Coordinator
	3	Inspection of raw material by QA personel	Inspection	Raw material	SC	Correct Diam 3.8mm (+- 0.035mm) Correct - Spring wire. EN 10270-1. WIRE/SBS3/0380. Correct tensile - 1373mpa to 1569mpa - No rusty wire / no score marks	Visual Inspection / Micrometer	As per incoming raw material inspection QD207	Every consignment	6080	1120		Goods receive notebook / Buff tag and record findings on electronic sytem		Any non-conforming raw material shall be placed on hold and isolated. Raise SRAN and inform Stores Coordinator
	4	Move raw material to dedicated area for storage	Transport	Raw material		Safe stacking of wire coils as per allocated areas and FIFO system	Visual Inspection	As per FIFO System	On receiving				Identification tags		Any difficulty experienced during this activity report to Stores Coordinator
	5	Issue wire to production	Issuing	Raw material		Correct wire to be issued as per route card.	Verification as per buff tag. Setter to verify wire diameter with correct micrometer/vernier caliper.	Every coil issued to production.	Every job as per request				Route Card		Should the incorrect wire be issued to production stop process, correct and inform Stores Coordinator
	6	Form wire on Wire Former	Forming	Forming	SC	As per fitment in checking fixture	Visual inspection.	First Off In process inspection of 2 parts and last-off	Every kanban trolley	20475 20476 20477	1164		Record on BIS card		Should any incorrect part be formed stop process. report to team leader.
	7	LTHT	Stress relieve	Stress relieve	SC	Correct temperature 300C (+- 20C) for 15 minutes	Visual inspection of oven temperature	Visual inspection of temperature.	Every batch				Visual verification		Any difficulty experienced during this activity stop the process and report to team leader
	8	Load wire forms on kanban	Loading	Loading		Load wires correctly on kanban. Correct wires loaded onto kanban.	Visual inspection after LTHT.	Full Kanban	Every batch				NA		Any difficulty experienced during this activity stop the process and report to team leader
	9	Load wire forms into mould	Loading	Wire forms		Correct loading of wire forms	Visual inspection	As per work instruction	Every part				N/A		Any difficulty experienced during this activity stop the process and report to team leader
	10	Moulding of wire forms	Moulding	Moulded seat cushion	SC	Correct injection as per requirement. Correct Mould parameter settings. Correct purging and pre check. Plastic hopper temperature control = 79 - 83 Degrees.	Visual Inspection.	As per job requirement	Every part	20461 20474	1203		Record on online inspection system		Any difficulty experienced during this activity stop the process and follow stop, call wait procedure.
	11	Strip part from mould and inspect	Stripping and inspecting	Moulded product		Correct injection No missing pieces of plastic No sprue, No sharp edges Overmoulded wires to be completely covered, look for under shooting. Ref. CAR 48363	Visual Inspection	1 Finished part	Every part	16456 16458 16460	1194		Record on online inspection system		Any difficulty experienced during this activity stop the process and report to team leader
	12	Load parts into bin	Packing	Completed products		Correct quantity 15 parts per bin / 25 bins per pallet	Visual inspection	As per works order	Every job as per request				FA Card		Any difficulty experienced during this activity stop the process and report to team leader
	13	Transport part to stores	Transport	Completed products		Correct bins and correct quantity	Visual in spection	As per works order	Every order				FA Card		Any difficulty experienced during this activity stop the process and report to Supervisor
	14	Receipt parts into stores	Receipting	Completed parts		Correct quantity to be entered into stock system	Visual	Every batch.	Every order		1094		FA Card		Any discrepancy shall be reported to stores coordinator
	15	Dispatching of parts	Transport	Completed parts		Correct loading of boxes and safe handling during transport activity	Visual	As per job order	Every order		1101		Delivery note / Invoice		Any difficulty experienced during this activity report to Stores Coordinator
	16	Layout function inspection	Inspection	Inspection		Full dimensional	As per drawing and customer requirements	1 Complete part	As per schedule				Audit sheet		Should the functional layout fail, the production manager shall be reported immediately.