MANUFACTURING QUALITY CHART



COMPILED BY TEAM MEMBER 2
TEAM MEMBER 3 TEAM MEMBER 4
SUPPLIER Webroy (Pty) Ltd MQC No
CUSTOMER REV No.
PART NAME DATE INITIATED
PART No. REVISION DATE 2021/01/06
    LAST REVIEW DATE 
WEBROY STOCK CODE STATUS
MANUFACTURING LOCATION Webroy SAFETY CRITICAL
MQC TYPE
Current
Process Flow Key

Process TypeImage
PARTS STOCK
COMPONENT PART
PROCESS OPERATION
SAMPLING INSPECTION
100% INSPECTION
TRANSPORT
Responsible
Confirmation Level Key
NameImage
OPER
T/L
SUPERVISOR
MNGR
OPER
T/L
SUPERVISOR
MNGR


PROCESS FLOWNONAMEWORK ELEMENTCHECK ITEMRANKPROCESS CRITERIONINSPECTION METHODINSPECTION PLANFREQUENCYInspection No.(s)Work InstructionsRESPCHECK SHEETCONFIRM'N LEVELREACTION PLAN 
1Receiving and verification of raw material by stores personnelReceivingReceiving Check for correct quantity delivered, type and diameterVisual inspection and verification as per orderDelivery note and orderEvery batch Goods Receive Note Book / delivery note Should there be any discrepancies - inform Production planner / supplier immediately and make note on POD
2Move material to receiving storage areaTransportTransport Store material correctlyvisual inspectionAs per FIFO SystemEvery batch Visual inspection and FIFO board If difficulty occurs in storing raw material properly, inform Stores Coordinator
3Inspection of raw material by QA PersonnelInspectionInspection SC Correct Diam 5mm Correcy type - SCM - no rusty wire / no score marksVisual inspection / MicrometerAs per incoming raw material inspection planEvery consignment Goods receive note book / buff tag and record findings on incoming receiving inspection sheet Any non-conforming raw material shall be placed on hold and isolated. RAise a SRAN and inform stores coordinator
4Move raw material to dedicated area for storageStorageStorage Safe stacking of wire coils onto racks as per allocated areas and FIFO SystemVisual inspectionas per FIFO systemOn receiving FIFO information board and Rack identification any difficulty experienced during this activity report to Stores Coordinator
5Issue wire to productionIssuingIssuing Correct wire to be issued as per job cardVerification as per buff tagEVery coil issued to productionEvery job as per request Route card Should the incorrect wire been issued to Production, stop process, corret and inform Stores Coordinator
6Form wire on Micro MacFormingForming SC Form wire as per checking fixtgure / drawingVisual inspection Checking fixtureAs per WIS - WR/PWI/2482 every hour Record on BIS card Should the first-off sample fail - stop process re-set machine and redo first- off sample
7Inspect wire formInspectionInspection Part shall conform to checking fixture / drawing requirementsCheck wire using checking fixtureAs per WIS - WR/PWI/2485 parts on F/A Record on FA Log sheet Any non-conformance shall be isolated - raise NCR put a hold card and be placed in quarantine store - inform Quality Manager
8Pack wire formsPackingPacking Correct quantityVisualAs per WIS - WR/PWI/248Every job F/A Card Should the quantity be incorrect, stop process, verify quantity and add/remove frames to meet quantity required
9Transport parts to storesTransportTransport Correct bins and correct quantityVisual inspectionAs per works orderEvery batch FA Card Should any difficulty occur during transportation inform setter / supervisor
10Receipt parts to storesReceiptingReceipting Correct quantity be into the stock systemVisualEvery batchEvery order FA CArd Any discrepancy shall be reported to stores coordinator
11Dispatching of partsTransportTransport Correct loading of boxes and safe handling during transport activityVisualEntire batchEvery new order Delivery note invoice Any difficulty experienced during this activity reports to STore Coordinator
12Lay-out function inspectionInspectionInspection SC Full DimensionAs per fixture and customer requirements1 complete frameAs per schedule Audit sheet Should the functional layout fail, the production manager shall be informed immediately