MANUFACTURING QUALITY CHART



COMPILED BY TEAM MEMBER 2
TEAM MEMBER 3 TEAM MEMBER 4
SUPPLIER Webroy (Pty) Ltd MQC No
CUSTOMER REV No.
PART NAME DATE INITIATED
PART No. REVISION DATE 2023/08/25
    LAST REVIEW DATE 
WEBROY STOCK CODE STATUS
MANUFACTURING LOCATION Webroy SAFETY CRITICAL
MQC TYPE
Current
Process Flow Key

Process TypeImage
PARTS STOCK
COMPONENT PART
PROCESS OPERATION
SAMPLING INSPECTION
100% INSPECTION
TRANSPORT
Responsible
Confirmation Level Key
NameImage
OPER
T/L
SUPERVISOR
MNGR
OPER
T/L
SUPERVISOR
MNGR


PROCESS FLOWNONAMEWORK ELEMENTCHECK ITEMRANKPROCESS CRITERIONINSPECTION METHODINSPECTION PLANFREQUENCYInspection No.(s)Work InstructionsRESPCHECK SHEETCONFIRM'N LEVELREACTION PLAN 
1070Receiving raw material - Stores PersonelReceivingReceiving Check for correct quantity delivered, type and diameterVisual Inspection and verification as per orderDelivery note and orderEvery batch Goods Receive Note Book / Delivery Note If non-compliant contact supplier and inform Quality Manager
1071Move raw material to incoming inspection areaTransportTransport Store material properlyVisual InspectionAs per procedureEvery batch NA - Visual inspection If difficulty occurs in storing raw material properly, inform Stores Coordinator
1072Raw material incoming inspection by QA personnelInspectionInspection Correct Diam 3.8mm Correct type - SWB No rusty wire / no score marks / no excessive drawing soapVisual Inspection / MicrometerAs er incoming raw material inspection planEvery Consignment Goods Receive Note book Record findings on incoming inspection record sheet Any non-conforming raw materials shall be isolated. Properly tagged and placed in quarantine store. Inform Quality Manager
1073Move wire to storage area for safe stackingTransportTransport Correct size / correct grade as per FIFO systemVisual inspectionAs per FIFO systemOn receiving FIFO information board and rack identification Any difficulty experienced during this activity report to Stores Coordinator
1074Issue raw material to production personnelIssuingIssuing Correct wire to be issued as per route cardVernierEvery coil issued to productionEvery coil Job card sheet Should the incorrect wire be issued to production stop process, correct and inform Stores Coordinator
1075Form springFormingForming Form spring as per drawing 432mm - 436mmVisual inspection Tape MeasureAs per WIS1 every hour Record on ELECTRONIC SYSTEM Should the first off sample fail. Stop process reset machine and redo first off sample. Inform Supervisor
1076Move spring to End BendTrasnportTrasnport Correct size.Visual InspectionAs per FIFO systemEvery job as per request NA Any difficulty experienced during this activity reports to supervisor
1077Bend springBendingBending CC Bend spring as per work instructionVisualNA1 every hour RECORD ON ELECTRONIC SYSTEM Should the quantity be incorrect, stop the process, verify quantity and weight
1078Move spring to LTHTTransportTransport Correct SpringVisual inspectionNAAs per job request NA Should any difficulty occur during transportation inform supervisor
1079LTHTHeatingHeating Correct temperature 300 degrees Celsius for 20 minutesVisual Every LoadEvery Order Heat treatment log sheet Q.D.52/04/16 Any discrepancy shall be reported to supervisor
1080Transport Spring to form angleTransportTransport Correct loading of boxes and safe handling during transport activityVisual inspectionEntire batchEvery new order Delivery Note Invoice Any difficulty experienced during this activity report to supervisor
1081Form angleFormingForming Form angle as per checking fixtureVisual inspection Checking FixtureEntire batchEvery new order NA Any discrepancy shall be reported to supervisor
1082Inspection of springInspectionInspection Correct angle as per drawingVisual Inspection Checking fixtureFirst offEvery new batch NA Any discrepancy shall be reported to supervisor
1083Pack springPackingPacking Correct quantity as per job descriptionVisualAs per work instructionEvery job BIS Card Should the quantity incorrect, stop process, verify quantity and remove/add spring to meet quantity required
1084Move wire to storesTransportTransport Correct wire as per job cardVisual InspectionAs per route cardAs per job request BIS Card Should any difficulty occur during transportation inform supervisor
1085Receipt correct quantity into stockCapturingCapturing Correct quantity be captured into the stock systemVisualEvery loadEvery order FA Card Any discrepancy shall be reported to Stores Coordinator
1086Transport spring to customer as per order receiptTransportTransport Correct loading of boxes and safe handling during transport activityVisualEntire batchEvery new order Delivery Note Invoice Any difficulty experienced during this activity report to Stores Coordinator