MANUFACTURING QUALITY CHART



COMPILED BY TEAM MEMBER 2
TEAM MEMBER 3 TEAM MEMBER 4
SUPPLIER Webroy (Pty) Ltd MQC No
CUSTOMER REV No.
PART NAME DATE INITIATED
PART No. REVISION DATE 2022/12/13
    LAST REVIEW DATE 
WEBROY STOCK CODE STATUS
MANUFACTURING LOCATION Webroy SAFETY CRITICAL
MQC TYPE
Current
Process Flow Key

Process TypeImage
PARTS STOCK
COMPONENT PART
PROCESS OPERATION
SAMPLING INSPECTION
100% INSPECTION
TRANSPORT
Responsible
Confirmation Level Key
NameImage
OPER
T/L
SUPERVISOR
MNGR
OPER
T/L
SUPERVISOR
MNGR


PROCESS FLOWNONAMEWORK ELEMENTCHECK ITEMRANKPROCESS CRITERIONINSPECTION METHODINSPECTION PLANFREQUENCYInspection No.(s)Work InstructionsRESPCHECK SHEETCONFIRM'N LEVELREACTION PLAN 
1Receiving and verification of mould plates.Receiving InspectionMould Plates As per Inspection records 3076Visual and Outer Dimension InspectionAs per Work InstrutionEvery Batch 1090
 Online Inspection Records Any non conforming Mould plates found shall be placed on HOLD and Isolated. Raise SRAN and inform Stores and Production Planner.
2Receiving and verification of raw material by stores personelReceivingRaw material Check for correct quantity delivered, type and diameterVisual inspection and verification as per orderDelivery Note and orderEvery Batch 1090
 Goods Receive Note Book / Delivery Note Should there be any discrepancies - inform Production planner / supplier immediately and make note on POD
3Move material to receiving storage areaTransportRaw material Store material correctlyVisual InspectionAs per FIFO SystemEvery Batch Visual inspection and FIFO board If difficulty occurs in storing raw material properly, inform Stores coordinator
4Inspection of raw material by QA personelInspectionRaw Material SC Spring Black Wire ,TSG 3531G SWB .WIRE/SBS3/0600.Correct Diameter 6.0mm +/- 0.06mm.No Score Marks. No rust on Wire. Tensile range = 1226 to 1422mpa Visual Inspection / MicrometerAs per incoming raw material inspection planEvery Consignment 3075
 1120
 Goods Receive Notbook / Buff tag and record findings on incoming receiving inspection sheet Any non-conforming raw material shall be placed on hold and isolated. Raise a SRAN and inform Stores Coordinator
5Move raw material to dedicated area for storageStorageRaw Material Safe stacking of wire coils onto racks as per allocated areas and FIFO systemVisual InspectionAs per FIFO systemOn receiving FIFO information board and Rack Identification Any difficulty experienced during this activity report to Stores Coordinator
6Issue Wire to productionIssuingRaw Material Correct wire to be issued as per the job cardVerification as per buff tag Measure wire diameter with vernierEvery coil issued to productionEvery job as per request Route Card Should the incorrect wire be issued to production stop process, correct and inform Stores Coordinator
7Form wire on HuronFormingWire Form SC Form wire as per checking fixture and work instructions. Wire must sit in the slots and flush around the pin. Width dimension of leg outside to outside after LTHT shall be 273.3mm + 10mm. Visual Inspection of wire coil prior to feeding through machine to ensure it is not tangled. Inspection of wire form in checking Fixture for correct fitment. First-off, in-process and last-off inspection1 Part every hour 3077
3079
12389

 1105

 Record on electronic system Should he first-off sample fail - stop process and reset machine and redo first-off sample. Inform Supervisor
8Transport wire forms to LTHTTransportWire Form Correct handling of wire forms during this activityVisual InspectionNAEvery job as per request NA Any difficulty experienced during this activity report to supervisor
9LTHTHeat TreatmentWire Forms SC Correct temperature 300 degrees Celsius for 20 minutes.VisualAs per requirementsEvery job 1105
 Record temperature on log sheet QD52 for every batch Any non-conformance shall be isolated - raise NCR put a hold card and be placed in quarantine store - Inform Quality.
10Transport wires forms to assembly areaTransportWire Forms Correct wire forms, correct quantity as per job requestVisual InspectionNAAs per job request NA Should any difficulty occur during transportation inform supervisor
11Assemble wire form on mould plateAssemblyWire Form SC Assemble as per work instruction. Do not force fit the part into the fixture. Legs and front portion shall be pararalell and flat. Mould plate secure on part.100% inspection on assembly Every batchEvery order 1104
 N/A Any discrepancies shall be reported to supervisor
12Inspection of assembled partsInspectionInspection SC Must conform to checking fixture requirements. Legs must be paralell. Front portion must sit flat.Visual Inspection and verification on final checking fixture. First-off verification by Q.AFirst-off inspection In process inspection and last offIn process, 1 frame every hour 3080
3081
12390

 1104

 Record on electronic system Any difficulty experienced during this activity report to supervisor
13Pack parts into dunnagePackingCompleted Parts Correct quantity. 12 Seat backs per bin. Bin No 4633VisualAs per WISEvery job 1104
 F/A Card Should the quantity be incorrect stop process, verify quantity and add/remove frames to meet quantity required
14Transport parts to storesTransportCompeted Parts Correct Dunnage and quantityVisual inspectionAs per works orderEvery Batch F/A Card Should any difficulty occur during transportation inform supervisor
15Receipt parts to storesReceiptingCompleted parts Correct quantity be entered into the systemVisualEvery batchEvery order 1094
 F/A Card Any discrepancies shall be reported to stores co-ordinator
16Dispatching of partsTransportCompleted Parts Correct loading of boxes and safe handling during transport activityVisualEntire BatchEvery new order 1101
 Delivery Note / Invoice Any difficulty experienced during this activity report to Stores Coordinator
17Layout function inspectionInspectionInspection Full DimensionAs per fixture and customer requirements1 Complete partAs per schedule Audit sheet Should the functional layout fail, the production manager shall be informed immediately