Webroy

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MANUFACTURING QUALITY CHART

COMPILED BY		TEAM MEMBER 2
TEAM MEMBER 3		TEAM MEMBER 4
SUPPLIER	Webroy (Pty) Ltd	MQC No
CUSTOMER		REV No.
PART NAME		DATE INITIATED
PART No.		REVISION DATE	2023/08/25
		LAST REVIEW DATE
WEBROY STOCK CODE		STATUS
MANUFACTURING LOCATION	Webroy	SAFETY CRITICAL
MQC TYPE
Current

Process Flow Key

Process Type	Image
PARTS STOCK
COMPONENT PART
PROCESS OPERATION
SAMPLING INSPECTION
100% INSPECTION
TRANSPORT

Responsible
Confirmation Level Key

Name	Image
OPER
T/L
SUPERVISOR
MNGR
OPER
T/L
SUPERVISOR
MNGR

PROCESS FLOW	NO	NAME	WORK ELEMENT	CHECK ITEM	RANK	PROCESS CRITERION	INSPECTION METHOD	INSPECTION PLAN	FREQUENCY	Inspection No.(s)	Work Instructions	RESP	CHECK SHEET	CONFIRM'N LEVEL	REACTION PLAN
	1	Receiving raw material - Stores Personnel	Receiving	Raw material		Check for correct quantity delivered, type and diameter.	Visual inspection and verification as per order	Delivery note and order	Every batch		1090		Goods receive note book / delivery note		Should there be any discrepancies inform production planner / supplier immediately and make a note on P.O.D
	2	Move material to receiving storage area	Transport	Raw material		Store material correctly	Visual inspection	As per FIFO system	Every batch				Visual inspection and FIFO board		If difficulty occurs in storing raw material properly inform Stores Coordinator
	3	Inspection of raw material by QA personnel	Inspection	Raw material	SC	Mild black wire. EN 10204 3.1B WIRE/SBS3/0260. Correct diameter 2.6mm +/- 0.035. Correct tensile - 500mpa to 700mpa.WIRE/MBH2/0500. Correct diameter 5mm +/- 0.08. Correct tensile - 1420mpa to 1620mpa.No score marks, no rust on wire.	Visual inspection, Micrometer	As per incoming raw material inspection QD207	Every consignment	6159	1120		Goods receive notebook / Buff tag and record findings on electronic sytem		Any non-conforming raw material shall be placed on hold and isolated. Raise SRAN and inform Stores Coordinator
	4	Move material to receiving storage area	Transport	Raw material		Store material correctly	Visual inspection	As per FIFO system	Every batch				Visual inspection		If difficulty occurs in storing raw material properly inform Stores Coordinator
	5	Issue wire to production	Issuing	Raw material		Issue wire to production	Verification as per buff tag Setter to measure wire diameter with vernier	Every coil issued to production	Every job as per request				Route card		Should the incorrect wire be issued to production stop process, correct and inform Stores Coordinator
	6	Straighten and cut wire	Straighten and cu	Cut lengths of wire		Wire cut to 215mm +/- 1mm and wire lengths must be straight.	Measure with Tape measure Visual inspection	First-off at start of production. In-process 1 part every hour and last off	First-off at start of production. In-process 1 part every hour and last off	12396 12397 12398			Record on Electronic system		Should the first-off sample fail stop process and reset machine and re-do first-off
	7	Bundle wire	Bundling	Cut lengths of wire		Correct quantities per bundle +/- 1000 PER BOX	Visual	Every batch	Every job				BIS Card		Should the quantities be incorrect, stop process and verify quantities
	8	Transport wire cut to production to form hooks	Transport	Cut lengths of wire		Safe handling of wire bundles during activity	Visual	Visual	Every batch				N/A		Any difficulty during activity inform supervisor
	9	Form hooks and pack	Forming and packing	Product	SC	Correct lengths = 180mm +/- 2.4 , hook = 15mm +/- 1.6 and MAX Gap 2mm as per drawing. Hooks must be formed on both ends	Measure length with tape measure Measure hook and gap with vernier Visual inspection	As per work instruction	1 part every hour	12393 12394 12395	1202		Record on Electronic system		Should the first-off sample fail - stop process - reset machine and redo first-off. Any further non-conformance report to Supervisor
	10	Transport product to stores	Transport	Product		Correct bins and correct quantities of 1000 parts	Visual inspection	As per works order	Every batch				F/A Card		Should difficulty occur during transport inform Supervisor
	11	Receipting product to stores	Receipting	Product		Correct quantity to be entered on to the stock system	Visual verification.	Every batch.	Every order		1094		F.A Card.		Any discrepancies shall be reported to the Stores Coordinator
	12	Dispatching of products	Transport	Completed product		Use dunage bin size 4316 Pack 1000 parts in each dunnage bin	Visual verification	As per job order	Every order		1101		Delivery note / invoice		Any difficulty experienced during this activity report to Stores Coordinator
	13	Layout functional inspection	Inspection	Product	SC	Full dimensional as per SDS and PIS.	As per customer requirements.	1 complete product	As per schedule				Audit sheet		Should the audit fail, the Production manager shall be informed immediately.