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MANUFACTURING QUALITY CHART

COMPILED BY		TEAM MEMBER 2
TEAM MEMBER 3		TEAM MEMBER 4
SUPPLIER	Webroy (Pty) Ltd	MQC No
CUSTOMER		REV No.
PART NAME		DATE INITIATED
PART No.		REVISION DATE	2021/01/15
		LAST REVIEW DATE
WEBROY STOCK CODE		STATUS
MANUFACTURING LOCATION	Webroy	SAFETY CRITICAL
MQC TYPE
Current

Process Flow Key

Process Type	Image
PARTS STOCK
COMPONENT PART
PROCESS OPERATION
SAMPLING INSPECTION
100% INSPECTION
TRANSPORT

Responsible
Confirmation Level Key

Name	Image
OPER
T/L
SUPERVISOR
MNGR
OPER
T/L
SUPERVISOR
MNGR

PROCESS FLOW	NO	NAME	WORK ELEMENT	CHECK ITEM	RANK	PROCESS CRITERION	INSPECTION METHOD	INSPECTION PLAN	FREQUENCY	Inspection No.(s)	Work Instructions	RESP	CHECK SHEET	CONFIRM'N LEVEL	REACTION PLAN
	1	Receiving and verification of raw material	Receiving	Raw material		Check for correct quantity delivered, type and diameter	Visual inspection and verification as per order	Delivery note and order	Every batch				Goods receive notebook / delivery note		Should there be any discrepancies inform production planner / supplier immediately and make a note on P.O.D
	2	Move material to receiving storage area	Transport	Raw material		Store material correctly	Visual inspection	As per FIFO system	Every batch				Visual inspection and FIFO board		If difficulty occurs in storing raw material properly inform Stores Coordinator
	3	Inspection of raw material by QA personnel	Inspection	Raw material		Correct material 2mm +/- 0.035mm No pitted rust, now score marks, no excessive drawing soap	Visual inspection Micrometer	As per incoming raw material inspection QD207	Every consignment				Goods receive notebook / Buff tag and record findings on incoming receiving inspection sheet QD40		Any non-conforming raw material shall be placed on hold and isolated. Raise SRAN and inform Stores Coordinator
	4	Move raw material to dedicated area for storage	Storage	Raw material		Safe stacking of wire coils on to racks as per allocated areas and FIFO system	Visual inspection	As per FIFO system	On receiving				FIFO information board and rack identification		Any difficulty experienced during this activity report to Stores Coordinator
	5	Issue wire to production	Issuing	Raw material	SC	Correct wire to be issued as per job card	Verification as per buff tag Setter to measure wire diameter with vernier	Every coil issued to production	Every coil				Route card		Should the incorrect wire be issued to production stop process, correct and inform Stores Coordinator
	6	Straighten and cut wire	Straighten and cut	Cut lengths of wire	SC	Wire cut to 576mm +/- 1mm and must be straight.	Measure with Tape measure Visual inspection	As per work instruction	2 wires every 30 minutes				Record first-off and in-process inspection on BIS card		Should the first-off sample fail stop process and reset machine and re-do first-off
	7	Bundle wire	Bundling	Cut lengths of wire		Correct quantities per bundle	Visual	As per work instructions	Every job				BIS Card		Should the quantities be incorrect, stop process and verify quantities
	8	Transport wire cut to production to form wire form	Transport	Cut lengths of wire		Safe handling of wire bundles during activity	Visual	Visual	Every batch				N/A		Any difficulty during activity inform supervisor
	9	Form bends on wire form on Twin head machine	Forming	Wire form	SC	Form bends as per checking fixture.	Visual inspection Checking fixture	First-off sample & In-process inspection	First-off at start of production. In-process 9 parts every hour to be verified in checking fixture and bundled				Record on Attribute sampling sheet QD:203		Should the first-off sample fail stop process and reset machine and re-do first-off
	10	Transport wire forms to production to form hooks on Bowers	Transport	Wire form		Safe handling of wire forms during activity	Visual	Visual	Every batch				N/A		Any difficulty during activity inform supervisor
	11	Form hooks and bundle	Forming and bundling	Product		Correct length of hook = 15.1mm +/- 1 and correct hook width = 8.5mm +/- 1 as per drawing	Measure with a vernier and verify fitment in checking fixture	As per work instructions	2 parts every hour				BIS Card		Should the product be incorrect, stop process and inform supervisor
	12	Transport product to stores	Transport	Product		Correct bins and correct quantities of 200 parts	Visual inspection	As per works order	Every batch				F/A Card		Should difficulty occur during transport inform Supervisor
	13	Receipting product to stores	Receipting	Product		Correct quantity to be entered on to the stock system	Visual	Every batch	Every order				F/A Card		Any discrepancies shall be reported to the Stores Coordinator
	14	Dispatching of products	Transport	Product		Correct loading of bins and safe handling during transport activity	Visual	Entire order	Every order				Delivery note / invoice		Any difficulty experienced during this activity report to Stores Coordinator
	15	Layout functional inspection	Inspection	Product	SC	Full dimensional	As per customer requirements	1 Complete product	As per schedule				Audit sheet		Should the functional layout fail the Production manager shall be informed immediately.