MANUFACTURING QUALITY CHART



COMPILED BY TEAM MEMBER 2
TEAM MEMBER 3 TEAM MEMBER 4
SUPPLIER Webroy (Pty) Ltd MQC No
CUSTOMER REV No.
PART NAME DATE INITIATED
PART No. REVISION DATE 2021/03/09
    LAST REVIEW DATE 
WEBROY STOCK CODE STATUS
MANUFACTURING LOCATION Webroy SAFETY CRITICAL
MQC TYPE
Current
Process Flow Key

Process TypeImage
PARTS STOCK
COMPONENT PART
PROCESS OPERATION
SAMPLING INSPECTION
100% INSPECTION
TRANSPORT
Responsible
Confirmation Level Key
NameImage
OPER
T/L
SUPERVISOR
MNGR
OPER
T/L
SUPERVISOR
MNGR


PROCESS FLOWNONAMEWORK ELEMENTCHECK ITEMRANKPROCESS CRITERIONINSPECTION METHODINSPECTION PLANFREQUENCYInspection No.(s)Work InstructionsRESPCHECK SHEETCONFIRM'N LEVELREACTION PLAN 
1Receiving and verification of raw materialReceivingRaw material Check for correct quantity delivered, type and diameterVisual inspection and verification as per orderDelivery note and orderEvery batch Goods receive notebook / delivery note Should there be any discrepancies inform production planner / supplier immediately and make a note on P.O.D
2Move material to receiving storage areaTransportRaw material Store material correctlyVisual inspectionAs per FIFO systemEvery batch Visual inspection and FIFO board If difficulty occurs in storing raw material properly inform Stores Coordinator
3 Inspection of raw material by QA personnelInspectionRaw material Correct material 2.5mm +/- 0.035mm No pitted rust, now score marks, no excessive drawing soapVisual inspection MicrometerAs per incoming raw material inspection QD207Every consignment Goods receive notebook / Buff tag and record findings on incoming receiving inspection sheet QD40 Any non-conforming raw material shall be placed on hold and isolated. Raise SRAN and inform Stores Coordinator
4Move raw material to dedicated area for storageTransportRaw material Safe stacking of wire coils on to racks as per allocated areas and FIFO systemVisual inspectionAs per FIFO systemOn receiving FIFO information board and rack identification Any difficulty experienced during this activity report to Stores Coordinator
5Issue wire to productionIssuingRaw material SC Correct wire to be issued as per job cardVerification as per buff tag Setter to measure wire diameter with vernierEvery coil issued to productionEvery coil Route card Should the incorrect wire be issued to production stop process, correct and inform Stores Coordinator
6Form Spring on HTC 40 CNCFormingProduct Form spring as per drawingMeasure spring dimensions with a vernierFirst-Off and In-Process Inspection5 part every hour BIS Card and Log results on Inspection System No. 42 Should the spring fail dimensionaly , stop process and re-set machine . Re-do first-off sample and inform supervisor
7L.T.H.TStress relieveSprings Correct temperature @ 300 degrees for 30 minutesVisualAs per requirementsEvery job N/A Any non-conformance shall be isolated - raise NCR put a hold card and be placed in quarantine store - Inform Supervisor
8Inspection of springsInspectionSprings Spring shall conform to drawing requirementsMeasure required dimensions as per drawingAs per work instruction5 parts every hour Record first-off and in process inspection on BIS Card and Inspection System No. 43 Should the product be in correct, stop process and inform supervisor
9Transport springs for Rill-sandTransportSprings Correct parts Correct quantitiesVisualEvery orderEvery job N/A Any difficulty during activity inform supervisor
10Rill-sand springsRill-sandSprings Correct oven temperature @ 300 degrees for 15 minutes. Rill-sand both ends of springsVisualVisual1 part every hour BIS Card Any difficulty during activity inform supervisor
11Transport product to storesTransportSprings Correct bins and correct quantities of 400 partsVisual inspectionAs per works orderEvery batch F/A Card Should difficulty occur during transport inform Supervisor
12Receipting Springs to storesReceipting Springs Correct quantity to be entered on to the stock systemVisualEvery batchEvery order F/A Card Any discrepancies shall be reported to the Stores Coordinator
13Dispatching of springsTransportSprings Correct loading of bins and safe handling during transport activityVisualEntire orderEvery order Delivery note / invoice Any difficulty experienced during this activity report to Stores Coordinator
14Layout functional inspectionInspectionSprings SC Full dimensionalAs per customer requirements1 Complete productAs per schedule Audit sheet Should the functional layout fail the Production manager shall be informed immediately.