MANUFACTURING QUALITY CHART



COMPILED BY TEAM MEMBER 2
TEAM MEMBER 3 TEAM MEMBER 4
SUPPLIER Webroy (Pty) Ltd MQC No
CUSTOMER REV No.
PART NAME DATE INITIATED
PART No. REVISION DATE 2023/08/30
    LAST REVIEW DATE 
WEBROY STOCK CODE STATUS
MANUFACTURING LOCATION Webroy SAFETY CRITICAL
MQC TYPE
Current
Process Flow Key

Process TypeImage
PARTS STOCK
COMPONENT PART
PROCESS OPERATION
SAMPLING INSPECTION
100% INSPECTION
TRANSPORT
Responsible
Confirmation Level Key
NameImage
OPER
T/L
SUPERVISOR
MNGR
OPER
T/L
SUPERVISOR
MNGR


PROCESS FLOWNONAMEWORK ELEMENTCHECK ITEMRANKPROCESS CRITERIONINSPECTION METHODINSPECTION PLANFREQUENCYInspection No.(s)Work InstructionsRESPCHECK SHEETCONFIRM'N LEVELREACTION PLAN 
1Receiving and verification of raw materialReceivingRaw material Check for correct quantity delivered, type and diameterVisual inspection and verification as per orderDelivery note and orderEvery batch 1090
 Goods receive notebook / delivery note Should there be any discrepancies inform production planner / supplier immediately and make a note on P.O.D
2Move material to receiving storage areaTransportRaw material Store material correctlyVisual inspectionAs per FIFO systemEvery batch Visual inspection and FIFO board If difficulty occurs in storing raw material properly inform Stores Coordinator
3Inspection of raw material by QA personnelIssuingRaw material Spring steel wire. WIRE/SBS3/0200. Correct diameter 2.00mm ± 0.035. Correct tensile 1760 Mpa - 1970 Mpa. No score marks, no rust on wire.Visual inspection MicrometerAs per incoming raw material inspection plan Every consignment 6158
 1120
 Goods receive notebook / Buff tag and record findings on electronic sytem Any non-conforming raw material shall be placed on hold and isolated. Raise SRAN and inform Stores Coordinator
4Move raw material to dedicated area for storageTransportRaw material Safe stacking of wire coils on to racks as per allocated areas and FIFO systemVisual inspectionAs per FIFO systemOn receiving FIFO information board and rack identification Any difficulty experienced during this activity report to Stores Coordinator
5Issue wire to productionIssuingRaw material SC Correct wire to be issued as per job cardVerification as per buff tag Setter to measure wire diameter with vernierEvery coil issued to productionEvery coil Route card Should the incorrect wire be issued to production stop process, correct and inform Stores Coordinator
6Form Springs on HTC 20 CNCFormingProduct SC Form spring as per drawingMeasure spring dimensions with a vernierAs per drawing1 part every hour 21508
21509
21510
 Record on electronic system Should the spring fail dimensionaly , stop process and re-set machine . Re-do first-off sample and inform supervisor
7L.T.H.TStress relieveProduct SC Correct temperature @ 300 degrees for 15 minutesVisualAs per requirementsEvery job 21508
21509
21510
 N/A Any non-conformance shall be isolated - raise NCR put a hold card and be placed in quarantine store - Inform Supervisor
8Inspection of springsInspectionSprings Spring shall conform to drawing requirementsMeasure required dimensions as per drawingAs per drawing1 part every hour Record on electronic system Should the product be in correct, stop process and inform supervisor
9Transport product to storesTransportSprings Correct bins and correct quantities of 400 partsVisual inspectionAs per works orderEvery batch F/A Card Should difficulty occur during transport inform Supervisor
10Receipting Springs to storesReceiptingSprings Correct quantity to be entered on to the stock systemVisualEvery batchEvery order F/A Card Any discrepancies shall be reported to the Stores Coordinator
11Dispatching of partsTransportSprings Correct loading of bins and safe handling during transport activityVisualEntire order Every order Delivery note / invoice Any difficulty experienced during this activity report to Stores Coordinator
12Layout function inspectionInspectionSprings SC Full dimensionalAs per customer requirements1 Complete productAs per schedule Audit sheet Should the functional layout fail the Production manager shall be informed immediately.