Webroy

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MANUFACTURING QUALITY CHART

COMPILED BY		TEAM MEMBER 2
TEAM MEMBER 3		TEAM MEMBER 4
SUPPLIER	Webroy (Pty) Ltd	MQC No
CUSTOMER		REV No.
PART NAME		DATE INITIATED
PART No.		REVISION DATE	2023/11/21
		LAST REVIEW DATE
WEBROY STOCK CODE		STATUS
MANUFACTURING LOCATION	Webroy	SAFETY CRITICAL
MQC TYPE
Current

Process Flow Key

Process Type	Image
PARTS STOCK
COMPONENT PART
PROCESS OPERATION
SAMPLING INSPECTION
100% INSPECTION
TRANSPORT

Responsible
Confirmation Level Key

Name	Image
OPER
T/L
SUPERVISOR
MNGR
OPER
T/L
SUPERVISOR
MNGR

L&J

PROCESS FLOW	NO	NAME	WORK ELEMENT	CHECK ITEM	RANK	PROCESS CRITERION	INSPECTION METHOD	INSPECTION PLAN	FREQUENCY	Inspection No.(s)	Work Instructions	RESP	CHECK SHEET	CONFIRM'N LEVEL	REACTION PLAN
	1	Receiving and verification of raw material by stores personnel	Receiving	Raw material		Check for correct quantity delivered, type and diameter	Visual inspection and verification as per order	Delivery note and order	Every batch		1090		Goods receive note book / delivery note		Should there be any discrepancies - inform Production planner / supplier immediately and make note on POD
	2	Move material to receiving storage area	Transport	Raw material		Store material correctly	Visual inspection	As per FIFO System	Every batch				visual inspection and FIFO Board		If difficulty occurs in storing raw material properly, inform Stores Coordinator
	3	Inspection of raw material by QA Personnel	Inspection	Raw material		Correct material 7.0mm +/- 0.08mm mild wire. Specification - SAE1008. Tensile range - 500mpa to 750mpa. No pitted rust, no score marks, no excessive drawing soap	Visual inspection Micrometer	As per incoming raw material inspection plan	Every consignment	9191	1120		Record on on-line inspection		Any non-conforming raw material shall be placed on hold and isolated. Raise a SRAN and inform stores coordinator
	4	Move raw material to dedicated area for storage	Storage	Raw material		Safe stacking of wire coils onto rack as per allocated areas and FIFO System	Visual inspection	As per FIFO System	On receiving				FIFO information board and rack identification		Any difficulty experienced during this activity report to Stores Coordinator
	5	Issue wire to production	Issuing	Raw material	SC	Correct wire to be issued as per job card	Verification as per buff tag	Every coil issued to production	Every job as per request				Route card		Should the incorrect wire been issued to Production, stop process, correct and inform Stores Coordinator
	6	Form wire on 12mm Huron	Forming	Product	SC	Part shall be formed with the legs flat or have a MAX gap of 0.9mm as this is critical for the stamping process. Leg length is 42mm +/- 0.5mm. Part shall not sit on the pins. Appearance -No burrs, rust, Marks, Damage to finish. Overall length shall be 221mm.	Visual inspection on Checking fixture and on a flat surface to check flatness using a feeler gauge. Measure overall length with a tape measure. Parts shall drop fit in checking fixture. Both legs shall sit flat when either is held down.	As per work instruction	First-off at start of production. In-process 9 parts every hour and last-off	7272 7273 10368	1163		Record on on-line inspections		Should the first-off sample fail stop process and reset machine and re-do first-off
	7	Move parts for stamping	Transport	Product		Correct handling of parts during this activity	Visual inspection	N/A	Every batch				N/A		Any difficulty experienced during this activity stop the process and report to team leader
	8	Stamping parts on 80 Ton press	Stamping/flattening	Product		Legs shall be flat or have a max gap of 0.4mm, use a 0.5mm feeler gauge to confirm gap - gauge should not fit through. Stamping thickness - 4.7mm - 5.0mm. Gibb height - 323mm. LH back is 65.7mm, LH front is 66.2mm, RH back is 66.2mm, RH front is 66.6mm. Overall length is 222mm.	Visual inspection. Check part using thickness with a vernier and gap check with a feeler gauge. Both legs shall sit flat when either is being held down.	As per work instruction	First-off at start of production. In-process 9 parts every hour and last-off	7274 10369 10370	1199		Record on on-line inspections		Any non-conformance shall be isolated - raise NCR and put a hold card and be placed in quarantine store - inform Quality Manager
	9	Pack parts	Packing	Product		Correct quantity 250 per box	Visual	as per customer requirement	Every job				F/A Card		Should the quantity be incorrect stop process, verify quantity and add/remove parts to meet quantity required
	10	Transport products to stores	Transport	Products		Correct quantities	Visual inspection	As per works order	Every batch				F/A Card		Should difficulty occur during transport inform Supervisor
	11	Receipting product to stores	Receipting	Products		Correct quantity to be entered on to the stock system	Visual	Every batch	Every order		1094		F/A Card		Any discrepancies shall be reported to the Stores Coordinator
	12	Dispatching of products	Transport	Products		Correct loading of bins and safe handling during transport activity	Visual	Entire order	Every order		1101		Delivery note / invoice		Any difficulty experienced during this activity report to Stores Coordinator
	13	Internal product audit inspection	Inspection	Product	SC	Full dimensional	As per customer requirements	1 Complete product	As per schedule				Audit sheet		Should the part fail to meet the requirements, the Production manager shall be informed immediately.