MANUFACTURING QUALITY CHART



COMPILED BY TEAM MEMBER 2
TEAM MEMBER 3 TEAM MEMBER 4
SUPPLIER Webroy (Pty) Ltd MQC No
CUSTOMER REV No.
PART NAME DATE INITIATED
PART No. REVISION DATE 2024/09/26
    LAST REVIEW DATE 
WEBROY STOCK CODE STATUS
MANUFACTURING LOCATION Webroy SAFETY CRITICAL
MQC TYPE
Current
Process Flow Key

Process TypeImage
PARTS STOCK
COMPONENT PART
PROCESS OPERATION
SAMPLING INSPECTION
100% INSPECTION
TRANSPORT
Responsible
Confirmation Level Key
NameImage
OPER
T/L
SUPERVISOR
MNGR
OPER
T/L
SUPERVISOR
MNGR
Engineering Plastics


PROCESS FLOWNONAMEWORK ELEMENTCHECK ITEMRANKPROCESS CRITERIONINSPECTION METHODINSPECTION PLANFREQUENCYInspection No.(s)Work InstructionsRESPCHECK SHEETCONFIRM'N LEVELREACTION PLAN 
1Receiving and verification of raw materialReceivingRaw material Check for correct quantity delivered type and diameterVisual inspection and verification as per orderDelivery note and orderEvery batch




1090


 Goods receive notebook / delivery note Should there be any discrepancies inform production planner / supplier immediately and make a note on P.O.D
2Move material to receiving storage areaTransportRaw material Store material correctlyVisual inspectionAs per FIFO systemEvery batch Visual inspection If difficulty occurs in storing raw material properly inform Stores Coordinator
3Inspection of raw material by QA personnelInspectionRaw material SPEC: EN 10204-3.1. Stainless steel spring wire. Material grade - AISI 302 - 0.80 mm ±0.02 mm. Correct tensile - 1959.51 - 1970.74 Mpa. No pitted rust, no score marks, no excessive drawing soapVisual inspection MicrometerAs per raw material inspectionEvery consignment 23630
 1120
 Goods receive notebook / Buff tag and record findings on electronic sytem Any non-conforming raw material shall be placed on hold and isolated. Raise SRAN and inform Stores Coordinator
4Move raw material to dedicated area for storageTransportRaw material Safe stacking of wire coils as per allocated areas and FIFO systemVisual inspectionAs per FIFO systemOn receiving Identification tags Any difficulty experienced during this activity report to Stores Coordinator
5Issue wire to productionIssuingRaw material Issue wire to productionVerification as per buff tag Setter to measure wire diameter with vernierEvery coil issued to productionEvery job as per request 1080
 Route card Should the incorrect wire be issued to production stop process, correct and inform Stores Coordinator
6Form wire and inspect partsFormingWire form SC Form wire as per checking fixture. Part must sit flat in the fixture and when placed on a flat surface (no lift). Part must not be forced fitted into the fixture. No burrs allowed.100% Visual Inspection and verification in checking fixture & Breakpoint.As per work instructionFirst-off at start of production. In-process 9 parts every hour and last off 23642
23643
23644


 1278


 Record first-off and in-process and last-off inspections on system Should the first-off sample fail - stop process - reset machine and redo first-off. Any further non-conformance report to Supervisor
7Packing of final productPackingCompleted product correct quantity XXX per binVisual verificationAs per customer requirementEvery order



F/A Card Should the quantity be incorrect, stop process, verify quantity and add/remove products to meet quantity required
8Transport product to storesTransportCompleted product Correct bins and correct quantitiesVisual inspectionAs per job orderEvery order F/A Card Should difficulty occur during transport inform Supervisor
9Receipting product to storesReceiptingCompleted product Correct quantity to be entered on to the stock systemVisual verificationEvery batchEvery order 1094
 F.A Card. Any discrepancies shall be reported to the Stores Coordinator
10Despatching of productsTransportCompleted product Correct loading of bins and safe handling during transport activityVisualEntire orderEvery order 1101
 Delivery note/ invoice Any difficulty experienced during this activity report to Stores Coordinator
11Layout functional inspectionInspectionCompleted product SC Full dimensional as per SDS and PISAs per customer requirementsComplete productAs per schedule 1180
 Audit sheet Should the functional layout fail the Production manager shall be informed immediately