MANUFACTURING QUALITY CHART



COMPILED BY TEAM MEMBER 2
TEAM MEMBER 3 TEAM MEMBER 4
SUPPLIER Webroy (Pty) Ltd MQC No
CUSTOMER REV No.
PART NAME DATE INITIATED
PART No. REVISION DATE 2019/09/03
    LAST REVIEW DATE 
WEBROY STOCK CODE STATUS
MANUFACTURING LOCATION Webroy SAFETY CRITICAL
MQC TYPE
Current
Process Flow Key

Process TypeImage
PARTS STOCK
COMPONENT PART
PROCESS OPERATION
SAMPLING INSPECTION
100% INSPECTION
TRANSPORT
Responsible
Confirmation Level Key
NameImage
OPER
T/L
SUPERVISOR
MNGR
OPER
T/L
SUPERVISOR
MNGR


PROCESS FLOWNONAMEWORK ELEMENTCHECK ITEMRANKPROCESS CRITERIONINSPECTION METHODINSPECTION PLANFREQUENCYInspection No.(s)Work InstructionsRESPCHECK SHEETCONFIRM'N LEVELREACTION PLAN 
694Receiving raw materialReceivingReceiving Check thickness of 2.25mm Tensile 171-199kg/mm2Micrometer Material certificate Visual InspectionAs per receiving inspectionEvery batch inspection document If non-compliant inform the Stores Coordinator and raise SRAN
718Move raw material to storage areaTransportTransport Store material properlyVisualAs per proceduresEvery batch As per FIFO system If difficulty occurs inform Stores Coordinator
731Issue wire to productionIssuingIssuing Correct quantity Correct grade Correct sizeVisualAs per route cardEvery coil Route card If incorrectly issued raise NCR, report to Stores Coordinator
755Move wire to production areaTransportTransport Safe transporting of wireVisualAs per work instructionAs per job request Route card If difficulty notify Stores Coordinator
768Straighten and cut wireStraight wiresStraight wires CC Wire cut to 297mm +- 1mm and must be straightTape measure and visual inspectionAs per work instruction2 wires every 30 minutes Record on BIS Card Should the lengths be incorrect or the wire not straight stop process and reset wire straightener
792Bundle wireBundlingBundling CC Correct quantities per bundleVisual As per work instructionEvery job BIS Card Should the quantities be incorrect, stop process verify quantities
805Transport wire to productionTransportTransport Safe handling of wire bundles during activityVisualVisualEvery batch N/A Any difficulty during transport activity inform the Supervisor
829Form hooks and bundleForming and bundlingForming and bundling Correct length / hooks and gaps correct on productVisual inspectionAs per work instruction WR/PWI/162 parts every 3 hours Record on BIS Card Should the parts be incorrect, stop process, reset machine. Raise NCR. Inform Supervisor
841Final InspectionInspectionInspection Wire must conform to customer specificsVisualAs per drawing5 products F/A Card Should the products not conform, isolate batch and raise NCR. Inform Supervisor
867Transport finishing goods to storesTransportTransport Safe handling of product No damage to productVisual inspectionAs per route cardEvery batch Route Card Should any difficulty occur during transport notify the Stores Coordinator
890Receipt stock into systemReceiptingReceipting Receive the correct quantity in to the stock systemVisual inspectionCheck the F/A card quantity matches the finished good quantity Every batch Record on yellow receipt from production sheet Any difficulty, stop and inform the Stores Coordinator
904Packaging of productsPackagingPackaging Correct quantities and correct packagingVisualAs per WISEvery order As per invoice / order Should the quantities not conform to order, stop process and inform Stores Coordinator
915Transport to customerTransportTransport No damage to productVisualInspection every produstEvery order Delivery note Any difficulty during transport inform the Stores Coordinator