Work Instruction ID:   2120  
Work Instruction Number: 1091 Revision No. 0
Old Work Instruction Number:
Description
Date Created: 25/05/2021 08:44:50 Revision Date: 25/05/2021 08:44:50
Created By: Approved By:
StockCode: WorkCentre:
Customer Stock Code:    
       
Job Observation Frequency (Months)      
       
Creator Approval Date: 03/06/2021 07:53:15 Approved Date: 02/06/2021 23:05:50
Document Status: Current    
 
Work Instruction Rows
Line No.Header RowInstruction 
1

SAFETY

Gloves and ear plugs are to be worn throughout this operation.

Be careful of pinch points. Keep fingers clear at all times when the machine is operating.

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2

SETUP & PREPARATION

  • Ensure the machine configuration and setup is complete as per the Setter Training Manual.
    • Daily Maintenance
    • Physical Tooling is correct
    • Correct tool is selected in the machine config
    • Wire thickness is set in the machine config
    • Adjust the overbends by performing a 90/20 setup.

Ensure the correct wire has been issued by validating GRN buff tag against the route card.

On the production system log the time as "Setting."

Load the Part Recipe found in the location "part recipe location" and prepare a First-Off sample.

Once the first-off is correct, on the production system end the "Setting"downtime and enter the job number and operation to start the job.

Enter the first-off inspection results in the production system.

 

 

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3

QUALITY CHECKS

The following checks should be performed:

  • Do not force the part into the checking fixture.
  • The correct length of the legs is indicated by the cutouts at the bottom of the C/F
  • The legs should be equal in length
  • The legs should be parallel to each other
  • When placed on a flat surface the legs should not rock.

Examples

Good part in the C/F The leg length should fall between the cutouts on the side of the legs as indicated below. This is an example of incorrect leg length. The legs are to short and do not fall in between the slots.

 

Place the part on a flat surface and ensure the legs sit flat, they should not rock An example below of the feet sitting flat and parallel to each other.

Correct fit/Drop fit: Part fits correctly into C/F

 

Incorrect fit - Part not fitting into C/F

Legs not seated into grooves of C/F.
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4

QUALITY INSPECTION

  • The Last-off from the previous batch is to be compared to the current batch First-off. Last-off is to be placed in the production run.
  • Complete a First-off before comencing with production, record on system Inspection.
  • First-off sample to be tagged and remain at the work station - Inspection Number 6220.
  • Conduct in-process inspections every hour and record on system Inspection - Inspection Number 6221.
  • Conduct a last off inspection at the end of the batch run and record on system Inspection number: 23621.
  • At the end of the batch, last part is to be tagged and kept on tool. First-off is to be placed in the production batch
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5

REJECTS

  • All reject parts are to be placed immediatley in the red reject bins provided.
  • All rejects should be logged on the system hourly. Reject Analysis No. 1018

Scrap / Reject bins are to be emptied at the end of end job or at the end of shift if the job is running at the end of shift
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6

PERFORMANCE TARGETS

Once the job has been logged on the system, you will be able to see the production figures and targets including

  • The Total Qty made against the job
  • The quantity prodcued on the shift (day),
  • The Std Time and the number of Parts required to be made per hour.

The picture to the left provides and example.

Production figures are to be logged on the system every hour.

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