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SAFETY
Gloves and ear plugs are to be worn throughout this operation.
Be careful of pinch points. Keep fingers clear at all times when the machine is operating.
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SETUP & PREPARATION
- Ensure the machine configuration and setup is complete as per the Setter Training Manual.
- Daily Maintenance
- Physical Tooling is correct i.e 4.5mm tooling required for this job.
- Correct tool is selected in the machine config
- Wire thickness is set in the machine config
- Adjust the overbends by performing a 90/20 setup.
Ensure the correct wire has been issued by validating GRN buff tag against the route card.
On the production system log the time as "Setting."
Load the Part Recipe found in the location "part recipe location" and prepare a First-Off sample.
Once the first-off is correct, on the production system end the "Setting"downtime and enter the job number and operation to start the job.
Enter the first-off inspection results in the production system.
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QUALITY CHECKS
The following checks should be performed:
- Do not force the part into the checking fixture.
- The correct length of the legs is indicated by the cutouts at the bottom of the C/F
- The legs should be equal in length
- The legs should be parallel to each other
- When placed on a flat surface the legs should not rock.
- Width dimension shall be 20.5mm +/- 1.
- When setting this part, ensure width outside to outside is set to the midpoint which is 20.5mm. thus allowing for variation. If we set the first off on the upper or lower limit we will get failures due to variation.
- No harmfull burrs allowed.
Examples
| Good part in the C/F |
The leg length should fall between the cutouts on the side of the legs as indicated below. |
This is an example of incorrect leg length. The legs are to short and do not fall in between the slots. |
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| Place the part on a flat surface and ensure the legs sit flat, they should not rock |
An example below of the feet sitting flat and parallel to each other. |
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Correct Fit/Drop Fit: Part fits correctly in C/F
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Incorrect fit: Legs not seated in grooves of C/F
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Correct Fitment of part in TBSA welding jig
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Incorrect fitment of part in welding jig caused by the width being out of specification
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QUALITY INSPECTION
- The Last-off from the previous batch is to be compared to the current batch First-off. Last-off is to be placed in the production run.
- Complete a First-off before comencing with production, record on system Inspection.
- First-off sample to be tagged and remain with the checking fixture and record on system inspection no. 4078
- Conduct in-process inspections every hour and record on system Inspection no. 4079
- At the end of the batch, last part is to be tagged and kept with the checking fixture. First-off is to be placed in the production batch and record on system inspection no. 10344
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REJECTS
- All reject parts are to be placed immediatley in the red reject bins provided.
- All rejects should be logged on the system hourly.
Scrap / Reject bins are to be emptied at the end of end job or at the end of shift if the job is running at the end of shift
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PERFORMANCE TARGETS
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Once the job has been logged on the system, you will be able to see the production figures and targets including
- The Total Qty made against the job
- The quantity prodcued on the shift (day),
- The Std Time and the number of Parts required to be made per hour.
The picture to the left provides and example.
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Production figures are to be logged on the system every hour.
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