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TASK SPECIFIC SAFETY
- Follow safety rules and regulations.
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Use overalls with reflector stripes provided.
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Use safety shoes/ closed shoe when in factory.
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Use hearing protection when in factory.
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Wear safety gloves provided. Gloves may vary on type of work performed.
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Setup and Preparation
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SETUP & PREPARATION
- Ensure the machine configuration and setup is complete as per the Setter Training Manual.
- Daily Maintenance
- Physical Tooling is correct
- Correct tool is selected in the machine config
- Wire thickness is set in the machine config
- Adjust the overbends by performing a 90/20 setup.
Ensure the correct wire has been issued by validating GRN buff tag against the route card.
On the production system log the time as "Setting."
Load the Part Recipe found in the location "part recipe location" and prepare a First-Off sample.
Once the first-off is correct, on the production system end the "Setting"downtime and enter the job number and operation to start the job.
Enter the first-off inspection results in the production system.
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Form Part and verification on C/F
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Part to seat flush onto checking fixture.
- Do not force fit partvonto C/F.
- Length to be correct.
- Rotates must be correct.
- Verify part for flatness on flat surface.
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- Ensure bends are correct, fits C/F.
- Verify length on C/F.
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- Ensure bends are correct fits C/F.
- verify length.
- Leg length must not exceed the stop.
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QUALITY INSPECTION
- The Last-off from the previous batch is to be compared to the current batch First-off. Last-off is to be placed in the production run.
- Complete a First-off before comencing with production, record on system Inspection.
- First-off sample to be tagged and remain at the work station - Inspection Number 6196.
- Conduct in-process inspections every hour and record on system Inspection - Inspection Number 6200.
- Conduct a last off inspection at the end of the batch run and record on system Inspection number: 23620.
- At the end of the batch, last part is to be tagged and kept on tool. First-off is to be placed in the production batch
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Quality
Good
Ensure that all angles/bends formed fit the profile of the checking fixture.
Lengths are correct as per checking fixture.
Not Good
Parts that do not fit the profile of the checking fixture are deemed as rejected.
Bends/ angles off - dont fit checking fixture.
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REJECTS
- All reject parts are to be placed immediatley in the red reject bins provided.
- All rejects should be logged on the system hourly.
Scrap / Reject bins are to be emptied at the end of end job or at the end of shift if the job is running at the end of shift
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PERFORMANCE TARGETS
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Once the job has been logged on the system, you will be able to see the production figures and targets including
- The Total Qty made against the job
- The quantity prodcued on the shift (day),
- The Std Time and the number of Parts required to be made per hour.
The picture to the left provides and example.
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Production figures are to be logged on the system every hour.
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