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SAFETY
Gloves, safety shoes and ear plugs are to be worn throughout this operation.
Be careful of pinch points. Keep fingers clear at all times when the Bower is operating.
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SETUP & PREPARATION
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- Daily Maintenance
- Physical Tooling is correct ( use a 4mm - 4.5mm pin).
Receive cut length of wires from wire straingteners with BIS card.
Ensure the correct cut lengths of wire has been received by validating the overall cut length of 215mm +/- 1 and the wire size which is 2.6mm wire.
Load wires onto the left side stand of Bower 3.
Take a handfull of wires and place on the small stand front of Bower 3.
Take each wire indivually and place it against the stop to form the hooks on both ends.
Use dunage bin size 4316 Pack 1000.
Prepare a First-Off sample.
Once the first-off is correct, enter the job number and operation to start the job.
Enter the first-off inspection results in the production system.
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QUALITY CHECKS
The following checks should be performed:
- Cut length = 214mm - 216mm.
- Overall length after hooking both ends = 177.6mm - 182.4mm.
- Hook = 13.4mm - 16.6mm.
- Max gap = 0mm - 2mm.
- Hook must be formed on both ends.
- Wire size = 2.6mm
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QUALITY ALERTS
The below are examples of parts found at T.B.S.A with the hooks not being formed on the ends. This is not exceptable.
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QUALITY INSPECTION
- The Last-off from the previous batch is to be compared to the current batch First-off. Last-off is to be placed in the production run.
- Complete a First-off before comencing with production, record on system Inspection no. 12393
- First-off sample to be tagged and remain with the checking fixture.
- Conduct in-process inspections every hour and record on system Inspection no. 12394
- At the end of the batch, last part is to be tagged and kept at the work station. First-off is to be placed in the production batch. Record last-off inspection for every batch on system inspection no. 12395.
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REJECTS
- All reject parts are to be placed immediatley in the red reject bins provided.
- All rejects should be logged on the system hourly.
Scrap / Reject bins are to be emptied at the end of end job or at the end of shift if the job is running at the end of shift
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PERFORMANCE TARGETS
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Once the job has been logged on the system, you will be able to see the production figures and targets including
- The Total Qty made against the job
- The quantity prodcued on the shift (day),
- The Std Time and the number of Parts required to be made per hour.
The picture to the left provides and example.
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Production figures are to be logged on the system every hour.
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