| Line No. | Header Row | Instruction | |
| 1 |
|
SAFETY
Gloves and ear plugs are to be worn throughout this operation.
Be careful of pinch points. Keep fingers clear at all times when the machine is operating.
| Edit Delete |
| 2 |
|
|
SETUP & PREPARATION
- Ensure the machine set up is complete.
- Daily Maintenance
- Cutting tool is in good condition.
- Stops are set in the correct location and secure.
Ensure the correct wire has been issued by validating GRN buff tag against the route card.
On the production system log the time as "Setting."
Prepare a First-Off sample.
Once the first-off is correct, on the production system end the "Setting"downtime and enter the job number and operation to start the job.
Enter the first-off inspection results in the production system.
|
| Edit Delete |
| 3 |
|
QUALITY CHECKS
The following checks should be performed:
- Ensure part is cut to correct length - 373.00 ±1.00 mm
- Ensure cut lengths are free from burrs.
- Ensure cut lengths are free from score marks.
- Ensure cut lengths are straight and sit flat when placed on a flat surface (no bow).
Example:
| Edit Delete |
| 4 |
|
QUALITY INSPECTION
- The Last-off from the previous batch is to be compared to the current batch's First-off. Last-off is to be placed in the production run.
- Complete a First-off before commencing with production, and record on system Inspection.
- First-off sample to be tagged and remain with the checking fixture - Inspection Number 21488.
- Conduct in-process inspections every hour and record on system Inspection - Inspection Number 21489.
- At the end of the batch, last-off part is to be tagged and kept with the checking fixture. First-off is to be placed in the production batch - Inspection Number 21490.
| Edit Delete |
| 5 |
|
REJECTS
- All reject parts are to be placed immediatley in the red reject bins provided.
- All rejects should be logged on the system hourly.
Scrap / Reject bins are to be emptied at the end of end job or at the end of shift if the job is running at the end of shift
|
 |
| Edit Delete |
| 6 |
|
PERFORMANCE TARGETS
|
Once the job has been logged on the system, you will be able to see the production figures and targets including
- The Total Qty made against the job
- The quantity prodcued on the shift (day),
- The Std Time and the number of Parts required to be made per hour.
The picture to the left provides and example.
|
 |
Production figures are to be logged on the system every hour.
|
| Edit Delete |