Work Instruction ID:   28441  
Work Instruction Number: 1226 Revision No. 2
Old Work Instruction Number:
Description
Date Created: 02/08/2023 08:54:07 Revision Date: 08/02/2024 14:49:12
Created By: Approved By:
StockCode: WorkCentre:
Customer Stock Code:    
       
Job Observation Frequency (Months)      
       
Creator Approval Date: 08/02/2024 14:49:39 Approved Date: 08/02/2024 14:49:46
Document Status: Current    
 
Work Instruction Rows
Line No.Header RowInstruction 
1

SAFETY

Gloves and ear plugs are to be worn throughout this operation.

Be careful of pinch points. Keep fingers clear at all times when the machine is operating.

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2

SETUP & PREPARATION

  • Ensure the bender set up is complete.
    • Pins are in good condition.
    • Stops are set in the correct location and secure.

Ensure the correct wire has been issued by validating GRN buff tag against the route card.

On the production system log the time as "Setting."

Prepare a First-Off sample.

Once the first-off is correct, on the production system end the "Setting"downtime and enter the job number and operation to start the job.

Enter the first-off inspection results in the production system.
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3

QUALITY CHECKS

  • The following checks should be performed:

    • Do not force the part into the checking fixture.
    • The legs should be equal in length.
    • The legs should be parallel to each other.
    • When placed on a flat surface the legs should not rock.
    • Wire to sit flat in fixture.
    • Apprearance - no burrs, rust and score marks allowed.

Examples:

 

 

 

 

 

  
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4

QUALITY INSPECTION

  • The Last-off from the previous batch is to be compared to the current batch's First-off. Last-off is to be placed in the production run.
  • Complete a First-off before commencing with production, and record on system Inspection.
  • First-off sample to be tagged and remain with the checking fixture - Inspection Number 21494.
  • Conduct in-process inspections every hour and record on system Inspection - Inspection Number 21495.
  • At the end of the batch, last-off part is to be tagged and kept with the checking fixture. First-off is to be placed in the production batch - Inspection Number 21496.
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5

REJECTS

  • All reject parts are to be placed immediatley in the red reject bins provided.
  • All rejects should be logged on the system hourly. 

Scrap / Reject bins are to be emptied at the end of end job or at the end of shift if the job is running at the end of shift
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6

PERFORMANCE TARGETS

Once the job has been logged on the system, you will be able to see the production figures and targets including

  • The Total Qty made against the job
  • The quantity prodcued on the shift (day),
  • The Std Time and the number of Parts required to be made per hour.

The picture to the left provides and example.

Production figures are to be logged on the system every hour.
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