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SAFETY
Gloves and ear plugs are to be worn throughout this operation.
Be careful of pinch points. Keep fingers clear at all times when the machine is operating.
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SETUP & PREPARATION
- Ensure the machine and tooling setup is complete.
- Daily Maintenance
- Correct tool is selected for the process
Ensure the correct wire has been issued by validating GRN buff tag against the route card.
On the production system log the time as "Setting."
Set press & tool height accordingly and prepare a First-Off sample.
Once the first-off is correct, on the production system end the "Setting"downtime and enter the job number and operation to start the job.
Enter the first-off inspection results in the production system.
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QUALITY CHECKS
Ferrule that has been assembled
Complete component
Datum points
The following checks should be performed:
- Do not force the part into the checking fixture.
- Ferrule to be assembled correctly and securely.
- Wire to sit flat in datum points (Datum 1-1 (section 2), Datum 1-2 (section 3), Datum II (section 8) & Datum III (section 15).
- Wire to sit flat in checking fixture - all sections (1-16).
- Wire to fit CF profile correctly.
- Apprearance - no burrs, rust and score marks allowed.
Examples:
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Section 1
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Section 2
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Section 3
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Section 4
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Section 5
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Section 6
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Section 7
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Section 8
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Section 9
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Section 10
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Section 11
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Section 12
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Section 13
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Section 14
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Section 15
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Section 16
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QUALITY INSPECTION
- The Last-off from the previous batch is to be compared to the current batch's First-off. Last-off is to be placed in the production run.
- Complete a First-off before commencing with production, and record on system Inspection.
- First-off sample to be tagged and remain with the checking fixture - Inspection Number 23605.
- Conduct in-process inspections every hour and record on system Inspection - Inspection Number 23606.
- At the end of the batch, last-off part is to be tagged and kept with the checking fixture. First-off is to be placed in the production batch - Inspection Number 23607.
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REJECTS
- All reject parts are to be placed immediatley in the red reject bins provided.
- All rejects should be logged on the system hourly.
Scrap / Reject bins are to be emptied at the end of end job or at the end of shift if the job is running at the end of shift
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PERFORMANCE TARGETS
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Once the job has been logged on the system, you will be able to see the production figures and targets including
- The Total Qty made against the job
- The quantity prodcued on the shift (day),
- The Std Time and the number of Parts required to be made per hour.
The picture to the left provides and example.
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Production figures are to be logged on the system every hour.
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