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SAFETY
Ear, hand and eye protection must be worn throughout this operation.
 
Be careful of pinch points and weld sparks. Keep fingers clear and eyes protected at all times when the spot welder is in operation.
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SETUP & PREPARATION
- Ensure the machine set up is complete.
- Daily Maintenance
- Cutting disc is in good condition.
- Stops are set in the correct location and secure.
Ensure the correct tube has been issued by validating GRN buff tag against the route card.
On the production system log the time as "Setting."
Prepare a First-Off sample.
Once the first-off is correct, on the production system end the "Setting"downtime and enter the job number and operation to start the job.
Enter the first-off inspection results in the production system.
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QUALITY CHECKS
The following checks should be performed:
- Ensure tube is cut to correct length - 50.00 mm (reference)
- Ensure cut lengths are free from burrs.
Example:
Examples of Good and NG part:
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QUALITY INSPECTION
- The Last-off from the previous batch is to be compared to the current batch's First-off. Last-off is to be placed in the production run.
- Complete a First-off before commencing with production, and record on system Inspection.
- First-off sample to be tagged and remain with the checking fixture - Inspection Number 23612.
- Conduct in-process inspections every hour and record on system Inspection - Inspection Number 23613.
- At the end of the batch, last-off part is to be tagged and kept with the checking fixture. First-off is to be placed in the production batch - Inspection Number 23615.
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REJECTS
- All reject parts are to be placed immediatley in the red reject bins provided.
- All rejects should be logged on the system hourly.
Scrap / Reject bins are to be emptied at the end of end job or at the end of shift if the job is running at the end of shift
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PERFORMANCE TARGETS
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Once the job has been logged on the system, you will be able to see the production figures and targets including
- The Total Qty made against the job
- The quantity prodcued on the shift (day),
- The Std Time and the number of Parts required to be made per hour.
The picture to the left provides and example.
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Production figures are to be logged on the system every hour.
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