Work Instruction ID:   29457  
Work Instruction Number: 1259 Revision No. 0
Old Work Instruction Number:
Description
Date Created: 17/05/2024 10:46:57 Revision Date: 17/05/2024 10:46:57
Created By: Approved By:
StockCode: WorkCentre:
Customer Stock Code:    
       
Job Observation Frequency (Months)      
       
Creator Approval Date: 17/05/2024 12:03:38 Approved Date: 17/05/2024 12:12:24
Document Status: Current    
 
Work Instruction Rows
Line No.Header RowInstruction 
1

SAFETY

Gloves and ear plugs are to be worn throughout this operation.

Be careful of pinch points. Keep fingers clear at all times when the machine is operating.

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2

SETUP & PREPARATION

  • Ensure the machine configuration and setup is complete as per the Setter Training Manual.
    • Daily Maintenance
    • Physical Tooling is correct
    • Tooling not worn
    • The cutter and madral must line up to prevent an un-even cut to prevent any burrs. 

Ensure the correct wire has been issued by validating GRN buff tag against the route card.

On the production system log the time as "Setting."

Load the Part Recipe found in the location "part recipe location" and prepare a First-Off sample.

Once the first-off is correct, on the production system end the "Setting"downtime and enter the job number and operation to start the job.

Enter the first-off inspection results in the production system.

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3

QUALITY CHECKS

The following checks should be performed:

  • The cutter and mandral shall line up to prvent un-even cut.
  • There shall be no burrs as this has an impact to customer when assembling.
  • When placed on a flat surface the legs should sit flat (no lift).
  • Apprearance - no  rust and score marks allowed.
  • Ensure the circlip gets LTHT for 300 x 20min.

 

            (Circlip before LTHT)                                                        (Circlip before LTHT)

                           

1. I.D =14.4mm - 14.6mm.                                                      1.  I.D = 13.8mm - 14.2mm.

2. Gap = 3.8mm - 4.5mm.                                                        2. Gap = 3.0mm.

 

 

 

 

 

 

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4

QUALITY INSPECTION

  • The Last-off from the previous batch is to be compared to the current batch's First-off. Last-off is to be placed in the production run.
  • Complete a First-off before commencing with production, and record on system Inspection.
  • First-off sample to be tagged and remain at the work station - Inspection Number 23593.
  • Conduct in-process inspections every hour and record on system Inspection - Inspection Number 23617.
  • At the end of the batch, last-off part is to be tagged and kept at the work station. First-off is to be placed in the production batch - Inspection Number 23618.
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5

REJECTS

  • All reject parts are to be placed immediatley in the red reject bins provided.
  • All rejects should be logged on the system hourly - Reject analysis. 

Scrap / Reject bins are to be emptied at the end of end job or at the end of shift if the job is running at the end of shift

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6

PERFORMANCE TARGETS

Once the job has been logged on the system, you will be able to see the production figures and targets including

  • The Total Qty made against the job
  • The quantity prodcued on the shift (day),
  • The Std Time and the number of Parts required to be made per hour.

The picture to the left provides and example.

Production figures are to be logged on the system every hour.

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